FICEP’S BREAKTHROUGH MACHINE COMBINING MECHANICAL PROCESSING AND LASER CUTTING

The increasing demand for more complex and efficient processes has driven FICEP to develop advanced, cutting-edge systems.

GEMINI LASER is the answer to this technological challenge: an advanced system that, for the first time, combines the precision of laser technology with the proven expertise of the GEMINI range, already a benchmark in steel processing industry. Drawing on over 95 years of research and development, FICEP introduces this solution to meet the most demanding requirements of modern steel production.

Building on the renowned GEMINI line, this automatic CNC gantry machine for marking, milling, drilling, tapping and bevelling is now enhanced with laser technology, expanding its operational capabilities, improves processing speed, elevates cutting quality and optimizes the overall production workflow.

At the heart of GEMINI LASER is its powerful laser source, available in power ratings from 12 to 30 kW, with higher powers available upon request. This enables the machine to cut plates ranging from 5 mm up to 60 mm and beyond, ensuring precise, high-quality results, lower operating costs, and extended nozzle life.

A major advantage of GEMINI LASER is its reduced cutting width, which minimizes slag production. The innovative laser source also removes fiber length limitations, allowing multiple plates to be processed simultaneously for maximum productivity.

For complex bevel cuts, a ±45° laser head is available, capable of V, Y, X, and K profiles, optimizing welding preparation.
The protective cabin moves with the gantry to fully contain the laser beams, while a mobile extraction system efficiently removes gases and reduces operating costs. To maintain continuous, high-performance operation, the automated nozzle change system performs brushing and calibration, ensuring maximum durability, adaptability, and precision.

GEMINI LASER combines high-speed milling and drilling capabilities with spindle speeds of up to 7,000 RPM, delivering unmatched precision and productivity.
It supports both surface and helical milling, providing exceptional versatility for a wide range of applications.
The machine’s automatic tool changer, with up to 24 positions, enables smooth transitions between operations, minimizing downtime and maximizing efficiency.

Its compact double-beam structure is engineered to minimize deflection and ensure superior stability during machining, without the need for special foundations. The intelligent clamping system automatically adjusts to variations in plate thickness, reducing setup times and extending tool life. Meanwhile, the advanced plates reference system ensures precise alignment without manual squaring, improving nesting efficiency and minimizing material waste.

GEMINI LASER can be combined with an independent part unloading system to further streamline production. Available in two configurations: a 4- or 6-axis robot with a single or double magnetic system, or a Cartesian robot with a single magnet. Both options ensure reliable part removal and storage. Automatic skeleton removal keeps the workspace organized and safe at all times.

Supporting these capabilities, Steel Projects software optimizes production management from design to manufacturing improving communication between the technical office and the workshop. Its features include activity planning, real-time monitoring, and nesting optimization, all aimed at reducing lead times, minimizing material waste, and increasing overall productivity.

The evolution to GEMINI LASER marks a decisive step forward in steel construction sector. By combining laser cutting, milling, and drilling in a single advanced system, it enables companies to meet production challenges with the most advanced and latest generation systems.

Thanks to its know-how and constant pursuit of innovation, FICEP once again reinforces its position as a leader in steel processing technology, delivering cutting-edge solutions to meet the increasingly complex demands of the market.
With GEMINI LASER, the future of industrial steel construction becomes more precise, efficient and technological than ever, setting a new benchmark in productivity and versatility.