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Automatic CNC band sawing lines for structural steel sections

Katana is the latest Ficep development in the field of band sawing. This product can carry out extremely fast and top quality operations when processing profiles with up to 60° mitered cuts. Available as a stand-alone saw, as a complete sawing line and as a combined solution with our drilling lines.

PROCESSES

Band sawing

Marking

SECTION SHAPES

Beams

Angles

Flats

Channels

Square tubes

Rectangular tubes

PROFILE CLAMPING

Hydraulic horizontal and vertical hold-down clamps to maximize stability of profiles when processing.

SAW MITERING

Thanks to the rotation of the saw, Katana is able to cut up to 60° mitered cuts in both directions.

MAGNETIC DEVICE

Small processed parts, small drops and trim cuts they are quickly and efficiently transferred to the outfeed conveyor or to the unloading table with the aid of a magnetic unloading system.

SMALL PARTS HANDLING

Small processed parts, trim cuts and drops are automatically and safely handled with this special unloading table.

QUICK BLADE CHANGE

This solution offers an easy way to quickly replace the saw blade as required.

BLADE CLEANING

A synchronized brush will automatically remove chips from the blade.

PROCESSING OF PIPES

With an optional device, the line can be equipped for the semi-automatic processing of pipes.

SINGLE CNC CONTROL UNIT

When combined with drilling lines, there is no need to add an additional CNC unit as the entire system is controlled by a single CNC.

SAFETY

All our systems are supplied in accordance with the highest safety standards and regulations.

Mitering cuts up to 60° in each direction.

Extremely fast cutting speed while maintaining accurate cuts.

Easy maintenance and cleaning.

Remote diagnostics are possible through a network connection that allows our service team to perform a system analysis.

Units of measure

Metric
Imperial

KATANA Automatic CNC band sawing lines for structural steel sections	K60EL	K100EL	K115L	K115EL	K126EL	K206L	K208L
Section size at 90° [min.mm]	50x10	50x10	50x10	50x10	50x10	200x10	200x10
Section size at 90° [max.mm]	610x460	1015x460	1100x510	1100x610	1250x610	2000x610	2000x810
Section size at 45° [max.mm]	610x460	685x460	710x510	850x610	850x610	1320x610	1320x810
Section size at 60° [max.mm]	460x460	460x460	460x510	580x610	580x610	1880x610	1880x810
Motor power [kW]	9	9	15	15	15	18	18
Band saw blade speed [max.mt/min]	170	170	170	170	170	170	170
Band saw blade size [mm]	41x1.3x7250	41x1.3x7250	54x1.6x9920	54x1.6x9000	67x1.6x9000	67x1.6x12100	67x1.6x12930
Machine weight [kg]	3800	4500	11500	6400	6400	16500	17500

KATANA Automatic CNC band sawing lines for structural steel sections	K60EL	K100EL	K115L	K115EL	K126EL	K206L	K208L
Section size at 90° [min. inch]	2” x 3/8”	2” x 3/8”	2” x 3/8”	2” x 3/8”	2” x 3/8”	8” x 3/8”	8” x 3/8”
Section size at 90° [max. inch]	24” x 18”	40” x 18”	43-1/4” x 20”	43-1/4” x 24”	49-3/4” x 24”	78-3/4” x 24”	78-3/4” x 32”
Section size at 45° [max. Inch]	24” x 18”	27” x 18”	28” x 20”	33-1/2” x 24”	31-1/2” x 24”	51-7/8” x 24”	51-7/8” x 32”
Section size at 60° [max. inch]	17-3/4” x 18”	17-3/4” x 18”	18” x 20”	23” x 24”	23” x 24”	74” x 24”	74” x 24”
Motor power [HP]	12	12	20	20	20	24	24
Band saw blade speed [max. FPM]	558	558	558	558	558	558	558
Band saw blade size [inch]	1.61’’ x .051’’ x 286”	1.61’’ x .051’’ x 286”	2.12” x .063” x 390-1/2”	2.12” x .063 x 354”	2-5/8” x .063’’ x 354”	2-5/8” x .063’’ x 476-3/8”	2-5/8” x .063’’ x 476-3/8”
Machine weight [lbs.]	8,375	9,920	25,350	14,110	14,110	36,375	38,580