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High speed disc sawing machines for round, square and special shapes profiles

Ficep, with over 9 decades of experience in the manufacturing of billet shears and CNC shearing systems, is presenting a new range of high performance disc sawing machines with “carbide tipped” blades. These new sawing lines overcome all the limitations of the traditional disc or band saws and increase productivity thanks to their exceptional performance in terms of speed, accuracy, sawing quality and scrap reduction. This also results in a considerable reduction of cutting costs.

PROCESSES

Billet shearing

STIFF STRUCTURE

This range of high performance sawing machines is characterized by an extremely sturdy construction with high structural stiffness

PARAMETERS MODULATION

The life of the blade and the sawing quality are ensured by the automatic modulation of the cutting parameters during the working cycle.

DYNAMIC ADJUSTMENTS

Dynamic adjustments of the blade rotation speed and of the head feed during the entry/exit phase in the profile as the cross section changes.

SPECIAL BLADE GUIDES

These sawing machines are furnished with a special blade guiding system. Three air operated supports reduce to the minimum the vibrations produced during the working cycle to ensure a high quality of the sawn piece.

Fast and precise cutting of round and square bars.

Repeatability, sawing accuracy and squareness of the cut part.

The electronic system with a Siemens PLC, with digital modular boards, checks and controls the machine cycles

S SERIES	S 30	S 35	S 42	S 56	S 80	S 90	S 110	S 140	S 200	S 220
Disc Diameter [max.mm]	315	400	460	560	800	900	1120	1520	2000	2200
Round [min/max.mm]	15/80	30/130	40/150	40/180	60/230	60/280	100/350	120/500	200/600	300/800
Square [min/max.mm]	15/65	30/120	40/110	40/165	60/215	60/260	100/320	120/440	-	-
Installed power [kW]	18	27	33	39	55	60	90	140	224	240